• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a plate for covering or receiving induction heating elements, in particular an induction cooking plate, said plate being a glass plate whose composition is of lithium aluminosilicate type, said plate having a superficial zone of at least 5 μm in thickness comprising potassium ions as a replacement for the lithium ions of the glass. The present invention also relates to an induction cooking device incorporating said plate and a method for obtaining said plate.
    公开号:FR3015470A1
    申请号:FR1363157
    申请日:2013-12-20
    公开日:2015-06-26
    发明作者:Claire Lestringant；Rene Gy；Gaelle Ferriz；Pablo Vilato
    申请人:Eurokera SNC；
    IPC主号:
    专利说明:

    [0001] The invention relates to an induction plate (intended in particular for covering or receiving induction heating elements), in particular a hob, and also relates to an induction cooking device. incorporating said plate and its method of production. In the traditional way, induction cooking devices comprise at least one inductor arranged under a glass-ceramic plate. These devices are embedded in a worktop or in the frame of a stove. The plate serves as a support for cooking utensils (pots, pans ...), which are heated thanks to the electric current induced within them by the magnetic field generated by the inductors. Lithium aluminosilicate glass-ceramics are used for this purpose because of their resistance to thermal shock, as a consequence of their zero or almost zero thermal expansion coefficient. Vitroceramics are produced by high-temperature heat treatment of lithium aluminosilicate glass plates, which generates crystals of beta-quartz or beta-spodumene structure within the plate, the coefficient of thermal expansion of which is negative. . It has been proposed in 1980, by the patent application GB 2,079,119, to use in place of the glass ceramic plates of thick glass (5 or 6 mm thick) possibly tempered. The compositions envisaged are various: soda-lime, borosilicates, aluminosilicates, etc. However, these plates have never been marketed because their thermomechanical resistance has proved insufficient for practical and daily use, so that the cooking devices by induction are, more than 30 years later, still based on glass ceramic.
    [0002] Two types of reinforcements have been considered in order to improve the mechanical properties of the glass plates intended to serve as hotplates and thus exposed to high temperatures during their use: thermal reinforcement and chemical reinforcement.
    [0003] Thermal reinforcement is also called quenching or hardening. It consists in heating the glass beyond its glass transition temperature and then cooling it sharply, generally by means of nozzles sending air on the surface of the glass. As the surface cools faster than the core of the glass, compressive stresses form on the surface of the glass plate, balanced by tension stresses in the core of the plate. This quenching method is particularly fast (a few minutes) and economical but can in some cases degrade the optical quality of the glasses, the surface stress obtained (to evaluate the obtained reinforcement) generally not exceeding 200 MPa.
    [0004] Chemical reinforcement, sometimes referred to as chemical quenching, is a treatment involving ion exchange. The superficial substitution of an ion of the glass plate (usually an alkaline ion) with an ion of a higher ionic radius (usually the nearest ionic ion ion, the sodium being thus traditionally replaced by potassium and lithium by the sodium) makes it possible to create on the surface of the glass plate residual compressive stresses, up to a certain depth. This method gives a resistance superior to that conferred by the thermal reinforcement but is longer (a few hours to weeks) and more expensive. In addition, the ion exchange-reinforced glass tends to lose its mechanical strength when exposed to high temperatures for a long time or when exposed to very high temperatures, which poses problems in the field of hotplates where the plates are constantly exposed to high temperatures or even punctually at very high temperatures (empty pan forgotten on the plate when heated). In addition, because chemical quenching is a surface treatment, any scratching of the glass surface can affect its mechanical strength. The object of the present invention was therefore to develop new glass plates widening the range of existing products, said plates being particularly suitable for use in which they are subjected to daily heating at high temperatures (in particular can regularly go up to 350 ° C in normal use, even occasionally up to 450 ° C in extreme situation before activation of safety systems interrupting heating), in particular suitable for use as an induction plate (intended for be combined with at least one inductor in particular in an induction cooking device), these new plates having a good mechanical strength suitable for their use, and maintaining sufficient mechanical strength in a regular heating situation or in situations of use where their surface may be rubbed and scratched, said Moreover, it has good optical qualities and can be obtained easily. The present invention thus relates to a new plate intended to cover or receive induction heating elements, in particular an induction cooking plate, said plate being a glass plate (or sheet) whose composition is of lithium aluminosilicate type, said plate having a surface area of at least 5 μm in thickness comprising potassium ions replacing the lithium ions of the glass (the thickness of this zone being in particular determined by a weight gain measurement method as described later ). This zone is advantageously obtained by ion exchange (lithium ions of the glass) with the aid of potassium ions (from the surface of the glass and over the depth of the exchange zone), the surface glass being in compression at the interior of said surface zone, the plate also comprising a central zone (in the remaining thickness of the glass plate) in tension, the plate according to the invention thus being reinforced by ion exchange with potassium. The present invention also relates to an induction cooking device comprising at least one inductor disposed under the plate defined above.
    [0005] The present invention also relates to a method for manufacturing a glass induction plate, in particular a plate according to the invention, in which the lithium aluminosilicate glass plate is brought into contact with at least one salt of potassium (and thus enhanced by ion exchange with potassium), in particular for at least 8h at least 360 ° C (and preferably at least 400 ° C, in particular at least 450 ° C). The plates according to the invention have the properties required for their use as induction hobs, in particular have a satisfactory thermal and mechanical resistance as desired under their conditions of use, these resistors remaining in a regular heating situation, these plates Moreover, it is resistant to scratches and has good optical qualities, their method of obtaining remaining relatively simple.
    [0006] In addition, the particularly satisfactory and durable mechanical reinforcement obtained makes it possible to reduce the thickness of the plate while maintaining a good mechanical strength, this having several advantages in terms in particular of saving materials and energy, weight and ease of use. installation, and visibility of the display combined with the plate. The thickness of the glass plate according to the invention can thus advantageously be less than or equal to 4 mm, in particular less than or equal to 3.5 mm, in particular less than or equal to 3 mm. The lithium aluminosilicate glass is a glass comprising at least silica SiO 2, alumina Al 2 O 3 and lithium oxide Li 2 O. The chemical composition of the lithium aluminosilicate glass forming the plate according to the invention (initially before lithium ion exchange of the superficial zone, this composition also remaining that of the core plate, in the central zone) preferably comprises SiO2 silica at a weight content ranging from 49 to 75%, alumina A1203 at a weight content ranging from 15 to 30% and lithium oxide Li2O at a weight content ranging from 1 to 8% (other components may also be present as specified later). The presence of lithium oxide in the initial composition (and preserved in the central zone), in combination with alumina, makes it possible to cumulate a large number of advantages, in particular as regards resistance to thermal shocks, making these compositions particularly attractive for the intended application. The chemical composition of the glass used is also preferably free of boron oxide (B 2 O 3).
    [0007] The superficial zone (or exchange zone) charged with potassium ions (replacing in particular lithium ions) of the plate according to the invention is, on each face of the plate, the zone going from the surface of the plate to the exchange depth or depth limit on which the exchange by the potassium ions is done. This zone is thus that in which the level of potassium (expressed in weight percentages of potassium oxides) is greater than the level of potassium in the central zone (in which the level of potassium oxides is that corresponding to that of the composition of lithium aluminosilicate initially chosen to form the glass), and preferably is the zone, from the surface of the plate, at any point where the potassium level is greater than at least 0.5% by weight relative to the Potassium level in the central (or in the center or middle or center) zone of the plate (ie, the difference A [K20] between the K2O concentration at any point or at any thickness of this zone and the concentration of K2O in the core of the plate is at least 0.5% by weight). In other words, this superficial zone is preferably the zone going from the surface of the plate to the limiting depth of the plate from which the difference between the potassium level at this depth and that at the core of the plate becomes lower. at 0.5%.
    [0008] Advantageously, the thickness of the surface area defined according to the invention is between 6 and 120 μm (according to the weight gain measurement method explained hereinafter), preferably between 20 and 90 μm, in particular between 40 and 80 μm. pm, or even 50 to 70 pm in the present invention, that of the central zone being generally at least 1.5 mm.
    [0009] The thickness of the surface area or depth of exchange H (in micrometers) is determined using measurements of the mass of the sample before and after chemical quenching (or measurement method by weight gain). More precisely, the depth H is given by the following formula: ## EQU1 ## In this formula, m is the mass of the sample before quenching, Am is the mass variation due to the quenching, M is the molar mass of the glass before quenching, AM is the difference in molar mass between the alkali oxides entering the glass (in the present invention the potassium oxides) and those leaving the glass for the exchange in question (in the present invention, the oxides of lithium), e is the thickness of the glass, and a is the initial molar concentration of the alkaline oxides leaving the glass during the exchange. Generally, the replacement rate of lithium ions by potassium ions decreases (gradually) from the surface of the glass (where the replacement of lithium ions by potassium ions is, where appropriate, total, that is to say 100%, or almost total (at least 95%) to the opposite limit of the superficial zone (where the potassium oxide level replacing the lithium oxides becomes less than 0.5% by weight). surface of the glass and at any point of the thickness of the superficial zone is thus greater than the potassium level in the central zone, as indicated above.Advantageously the potassium level (expressed in weight percentages of oxides (potassium oxide), being commonly in this form in the surface composition of the glass of the plate according to the invention is at least 3% by weight higher than the level of potassium in the central zone (ie As [ K20] = [K2O] s [K2O] c 3%, [K2O] s being the concentration of K2O, expressed in percentages by weight, at the surface and [K2O] c being the concentration of K2O at the core of the plate), and in particular is greater by 5 to 14% by weight relative to the level of potassium. in the central zone, this rate being measured via an electron microprobe. In addition, the potassium level over a thickness of at least 5 μm from the glass surface is advantageously relatively constant (it decreases by less than 30%, considering the ratio between the rate after aging and the rate initial) after aging, regardless of aging under normal conditions of use, in particular after heating at 350 ° C for 1000 h; it also remains constant (it decreases by less than 10% or 15%) after aging due to accidental overheating, especially after heating at 450 ° C for 10 minutes. Advantageously, the glass plate defined according to the invention is such that the bending stress (or breaking strength) in a "tripod ring" test (as described below) is at least 400 MPa. preferably at least 500 MPa, in particular at least 550 MPa, and optionally at least 600 MPa for said plate, whether this stress is measured before or after aging.
    [0010] In particular, the flexural fracture stress (at the tripod ring test) is at least 550 MPa, preferably at least 600 MPa, in particular at least 700 MPa, or even at least 750 MPa. for said non-soggy plate (i.e., on the plate not subjected to new heat treatments after its manufacture).
    [0011] The flexural breaking stress is also, surprisingly and advantageously, at least 400 MPa, in particular at least 500 MPa, in particular at least 550 MPa, or even at least 600 MPa for said plate after heating at 350 ° C for 1000 h (simulating normal use of an induction hob for 5 years). Surprisingly and also advantageously, the flexural breaking stress is also at least 550 MPa, in particular at least 600 MPa, or even at least 650 MPa, especially at least 700 MPa for said plate after heating at 450 ° C for 10 minutes (simulating an accidental overheating of the plate). The plates according to the invention therefore surprisingly retain their mechanical strength (and the effects of their reinforcement by ion exchange) after the tempera generally resulting from the use of glass in an application such as that of induction hobs (unlike especially to lithium aluminosilicate plates usually reinforced by ion exchange with sodium losing their mechanical reinforcement when exposed to thermal aging for a significant period, as illustrated later). The invention thus also relates to a plate intended to cover or receive induction heating elements, this plate being a glass plate whose composition is of lithium aluminosilicate type, such that it has a flexural breaking stress at its end. a "ring on tripod" test of at least 400 MPa, preferably at least 500 MPa, in particular at least 550 MPa, and where appropriate at least 600 MPa, before and after aging, in particular after heating at 350 ° C for 1000h or after heating at 450 ° C for 10 minutes. The ring-to-tripod bending test is carried out using an Instron 4400R machine, adjusted with a traverse speed of 2 mm / min, instrumented with a 10 kN force sensor, a ring 10 mm in diameter with a torus 1 mm in radius, fixed at the end of the machine Instron, and a base on which are fixed 3 balls of radius 5 mm, arranged at 120 ° on a circle of 20 mm of radius and whose center is confused with the center of the ring.
    [0012] The test piece 70 mm x 70 mm in size is placed between these 3 balls and the ring, so that the center of the specimen is aligned with the center of the ring, to 1 mm. An increasing force is then applied to the ring until the test piece breaks. Only test specimens whose fracture origin is below the ring are counted. The breaking stress as a function of the breaking force and the thickness of the test piece is given by the following formula: 0.847 × Force (N) The glass plate according to the invention also has a core constraint (in the central zone) between 2 and 80 MPa for a thickness of between 1.5 and 6 mm. This core constraint (Se) is derived from the stress profile, determined using a polarizing microscope equipped with a Babinet compensator. Such a method is described by H. Aben and C. Guillemet, in "Photoelasticity of glass", Springer Verlag, 1993, pp 65, 123, 124, 146).
    [0013] Advantageously also, the glass plate defined according to the invention has an improved resistance to scratching resulting in the fact that its surface remains devoid of scales after application of a Vickers diamond tip (of geometry defined according to ISO 6507 or C1327) under a force of 1 N (or less), this test being carried out by applying the tip with a constant force (different increasing forces being generally tested until the occurrence of scales, ie that is to say glass torn off at a width of at least 100 μm from the application line of the 0- (MPa) 2. booster (Hn) tip) on the glass plate and moving it at a speed 2 m / min over a length of 1 mm, at room temperature. The improved scratch resistance of the glass plate defined according to the invention also results in the fact that its surface is devoid of lateral fissures (in the form of horseshoes (or Hertz cones) after application of an Erichsen ball. (steel sphere of 500 μm diameter) under a force of 20 N (or less), or even 30 N, this test being also performed by applying the ball with a constant force (different increasing forces being tested until the finding the appearance of lateral cracks with respect to the line of application of the ball) on the glass plate and by moving it at a speed of 2 m / m in a length of 1 mm, at ambient temperature. Preferably according to the invention, the chemical composition of the plate glass (initially before exchange, this composition being also that in the core of the plate after exchange) comprises (or consists essentially of) the following constituents, varying from ns the weight limits defined below: Si02: 49 - 75%; A1203: 15-30%; Li2O: 1 - 8%; K20: 0 - 5%; Na 2 O: 0-5%; ZnO: 0 - 5%; Mg0: 0-5%; CaO: 0 - 5%; Ba0: 0 - 5%; Sr0: 0-5%; TiO2: 0 - 6%; ZrO 2: 0-5%; P2O5: 0 - 10%; B2O3: 0-5% (and preferably 0).
    [0014] A particularly preferred chemical composition (initial or core of the plate) comprises (or consists essentially of) the following constituents, varying within the weight limits defined below: SiO 2: 52-75%; A1203: 18-27%; Li2O: 1.5 - 5.5%; K20: 0 - 3%; Na2O: 0 - 3%; ZnO: 0 - 3.5%; MgO: 0 - 3%; CaO: 0 - 4.5%; BaO: 0 - 3.5%; SrO: 0 - 2%; TiO2: 0-5.5%; ZrO2: 0 - 3%; P2O5: 0 - 8%; B2O3: 0 - 3% (and preferably 0). In the above compositions, silica (SiO 2) is the main forming oxide of glass, with high contents contributing to increase the viscosity of the glass beyond what is acceptable, and too low contents increasing the coefficient of thermal expansion. Alumina (Al 2 O 3) also contributes to increasing the viscosity of the glass and decreasing its coefficient of expansion. Even if the presence of other alkaline oxides is not excluded (for example Na 2 O, sodium ions may also optionally be replaced by potassium ions on the surface), lithium oxide (Li 2 O) is preferably the only one alkaline oxide present in the composition (apart from unavoidable impurities). Too high levels, however, increase the tendency of glass to devitrify. The alkaline oxides make it possible to fluidify the glass and thus to facilitate its melting and refining, the lithium oxide also making it possible to maintain low coefficients of thermal expansion with respect to the other alkaline oxides. Both alkaline earth oxides and barium oxide (BaO) are useful for facilitating glass melting and refining by their high temperature viscosity reducing effect.
    [0015] The expression "essentially consists of" must be understood in that the aforementioned oxides constitute at least 96% or even 98% of the weight of the glass. The composition may also include additives generally for refining glass or coloring glass. The refining agents are typically selected from oxides of arsenic, antimony, tin, cerium, halogens, metal sulfides, especially zinc sulfide. The weight content of refining agents is normally at most 1%, preferably between 0.1 and 0.6%. The coloring agents are iron oxide, present as impurity in most raw materials, cobalt oxide, chromium, copper, vanadium, nickel, selenium. The total weight content of coloring agents is normally at most 2%, or even 1%. The introduction of one or more of these agents can lead to obtaining a dark glass plate, very low light transmission (typically at most 3%, especially 2% and even 1%), which will have the advantage to conceal the inductors, the electrical wiring, and the control and control circuits of the cooking device. Another alternative, described later in the text, is to provide a portion of the surface of the plate with an opaque or substantially opaque coating, or to have an opaque material, preferably dark in color, between the plate and the elements. internal devices.
    [0016] Preferably, the coefficient of linear thermal expansion of the glass (measured according to the ISO 7991: 1987 standard between 20 and 300 ° C.) is at most 70 × 10 7 / K, in particular between 30 × 10 -7 / K and 50 × 10 -7. K. The high coefficients of thermal expansion do not make it possible to obtain a sufficient thermal shock resistance. On the other hand, a coefficient of thermal expansion that is too low can reduce the reinforcement observed. As indicated above, the plates according to the invention may advantageously be thin plates, but also plates of large lateral dimensions, which plates are most likely to break. The thickness of the plate is in particular at most 4.5 mm, in particular less than or equal to 4 mm, or even 3.5 mm, or even less than or equal to 3 mm as indicated above. The thickness is generally at least 1.5 mm, in particular at least 2 mm. The glass plate preferably has a lateral dimension of at least 0.5 m, even 0.6 m. The largest dimension is usually at most 1.50 m. The plates can be manufactured in a known manner by melting pulverulent raw materials and then forming the glass obtained. The melting is typically carried out in refractory furnaces using burners using as the oxidizer air or oxygen, and as a fuel of natural gas or fuel oil. Resistors of molybdenum or platinum immersed in the molten glass may also provide all or part of the energy used to obtain a molten glass. Raw materials (silica, spodumene, petalite, etc.) are introduced into the furnace and undergo, under the effect of high temperatures, various chemical reactions, such as decarbonation, melting reactions proper ... The maximum temperature reached by the glass is typically at least 1500 ° C, especially between 1600 and 1700 ° C. The forming of the plate glass can be done in known manner by rolling the glass between metal or ceramic rollers, or by floating, technique of pouring the molten glass on a bath of molten tin. The potassium ion exchange reinforcement is carried out by quenching the glass plates thus formed in at least one, preferably only one, bath of potassium salts (the potassium salts may be alone or mixed with other salts, for example silver or sodium), for example a bath containing potassium nitrate, in particular a bath consisting of 100% potassium nitrate, this bath being preferably heated to a temperature of at least 360 ° C for at least 8h in order to obtain the reinforced plate according to the invention. The bath is generally obtained by heating the selected salt or salts (where appropriate solid at room temperature), for example in a steel tank and using heating resistors, to the desired temperature. This bath temperature is preferably between 360 ° C. and 500 ° C., in particular between 400 ° C. and 500 ° C., in particular between 450 ° C. (or even 460 ° C.) and 500 ° C., in the present invention. keeping time of the glass in the bath is also preferably between 8 h and 72 h, in particular between 16 and 32 h, or between 16 and 24, to obtain the reinforced plate according to the invention.
    [0017] If necessary, the glasses may have been preheated, for example by keeping them several minutes (in particular about ten minutes) above the molten salt bath brought to temperature, before being immersed in the bath. The bath of molten potassium salts is then maintained in temperature all the time of the treatment (in particular between 8 to 72 hours, in particular between 16 and 24 hours), then the glasses are removed from the bath, cooled (the cooling taking place for example at room temperature, allowing the glasses to rest in the quenching chamber on a support, for example a metal support of the steel basket type), then optionally rinsed (in particular to remove the cooled salts forming a film on the surface of the glass) , for example with water or with another solvent, before possible drying (for example at room temperature in the room or by air jet, etc.). As indicated above, the particularly satisfactory and durable mechanical reinforcement obtained for the plates according to the invention makes it possible, if necessary, to reduce the thickness of the plates used while maintaining a good mechanical strength. It is preferable that the glass plate remains however able to conceal the inductors, the electrical wiring, as well as the control and control circuits of the cooking device, only the display devices remaining preferentially visible to the user. In particular, when the transmission of the glass plate itself is high (in particular above 3%) and / or when the dyes present in the glass, if appropriate, do not allow the plate to be opacified sufficiently, it is possible to provide at least a portion of the surface of the plate (in particular that which in the cooking device is situated with regard to the elements to be concealed) with a coating (deposited for example on the reinforced plate, in line after its manufacture or in recovery), said coating having the ability to absorb and / or reflect and / or diffuse the light radiation. The coating may be deposited under the plate, that is to say on the surface intended to be placed facing the internal elements of the device, also called "lower face", and / or on the plate, that is to say say on the opposite side or upper face. This coating may be continuous or discontinuous (for example present patterns, or a frame), or discontinuous in certain areas, for example at the level of the heating elements, and continuous elsewhere, one or more uncoated areas that can also be provided in view by examples of devices emitting light (these areas can also be coated with a non-opaque coating). The light transmission of the plate in the coated areas is preferably at most 0.5%, or even at most 0.2%, the coating may also be totally opaque.
    [0018] The plate may also comprise a decorative coating that is not necessarily intended to mask the internal elements of the cooking device, this decoration allowing for example to identify the heating zones, the control zones (in particular the sensor keys), to provide information , to represent a logo, etc.
    [0019] The coating or coatings may be for example one or organic-based layers, such as a layer of paint or lacquer, or one or more mineral-based layers, such as an enamel or a metal layer or an oxide , nitride, oxynitride, oxycarbide of a metal. Preferably, the organic layers are deposited on the lower face, while the mineral layers, especially enamels, are deposited on the upper face. The paint that can be used is advantageously chosen so as to withstand high temperatures, to preserve its color and its cohesion with the plate, and so as not to affect the mechanical properties of the plate. It advantageously has a degradation temperature greater than 300 ° C., in particular between 350 ° C. and 700 ° C. It is generally based on resin (s) (for example a silicone resin, modified where appropriate by the incorporation of a radical such as an alkyd or phenyl or methyl, etc.), where appropriate charged (for example into pigment (s) or dye (s)), and optionally diluted to adjust its viscosity for application to the plate, diluent or solvent (eg, white spirit, toluene, aromatic hydrocarbon solvents, such as the solvent sold under the trademark Solvesso 100® by Exxon, etc.) being optionally removed during the subsequent curing of the paint. The pigments present may be, for example, pigments for enamels (of the metal oxide or chromate type, for example chromium, copper, iron, cobalt or nickel oxides, or chromates of copper or cobalt, etc.), particles of one or more metals or metal alloys. The pigments can also be "in effect" (pigments with a metallic effect, interferential, or pearlescent, etc.), in particular pigments in the form of flakes of aluminum oxide (Al 2 O 3) coated with metal oxides or those based on mica particles coated with oxides or combination of oxides.
    [0020] The paint used preferably comprises at least (or is based on) a high temperature resistant (co) polymer (in particular having a degradation temperature greater than 400 ° C), for example comprises one or more of the following resins: polyimide, polyamide, polyfluoride, polysilsesquioxane and / or polysiloxane. Polysiloxane resins are particularly advantageous. These resins can be used in the crosslinkable state or transformed (crosslinked or pyrolyzed). They advantageously have phenyl, ethyl, propyl and / or vinyl units, and are especially chosen from polydimethylsiloxanes, polydiphenylsiloxanes, phenylmethylsiloxane polymers and dimethylsiloxane-diphenylsiloxane copolymers. Dow Corning® Resins 804, 805, 806, 808, 840, 249, 409 HS and 418 HS, Rhodorsil® 6405 and 6406 from Rhodia, Triplus® from General Electric Silicone and SILRES® 604 from Wacker Chemie GmbH are particularly suitable. The resins thus selected are particularly resistant to induction heating.
    [0021] The paint may be free of mineral fillers, especially if its thickness remains low, or may include such fillers, in particular to strengthen the paint layer, contribute to its cohesion, fight against the appearance and propagation of cracks in it, etc. (part of these fillers preferably being of lamellar structure), the fillers may also be involved in the coloring. The level of mineral fillers may be in particular from 10 to 60% by volume, more particularly from 15 to 30% (volume ratio based on the total volume of the charges and the paint).
    [0022] The thickness of each layer of paint deposited may be between 1 and 100 microns, especially between 5 and 50 microns. The application of the paint can be carried out by any suitable technique (brush, squeegee, spraying, electrostatic deposition, dipping, curtain deposition, screen printing, inkjet etc.) and is preferably done by screen printing. The deposit may be followed by a heat treatment intended to ensure, depending on the case, drying, crosslinking, pyrolysis, etc. of the layer or layers deposited. The layer or layers of paint may optionally be covered with a protective layer, for example silicone resin modified with alkyl radicals or polysiloxane resin.
    [0023] As indicated above, the coating may also be at least one enamel. The enamel is formed from a powder comprising a glass frit and pigments (these pigments can also be part of the frit), and a medium for application to the substrate. The glass frit is preferably obtained from a vitrifiable mixture generally comprising oxides chosen in particular from oxides of silicon, zinc, sodium, boron, lithium, potassium, calcium, aluminum, magnesium, barium, strontium, antimony, titanium, zirconium, bismuth. The pigments may be chosen from those mentioned above in relation to the paint, the content of pigment (s) in the set sinter (s) / pigment (s) being for example between 30 and 60% by weight. The layer may in particular be deposited by screen printing (the base and the pigments being optionally suspended in a medium which is generally intended to burn in a subsequent firing step, this medium possibly comprising in particular solvents, diluents, oils, resins, etc.), the thickness of the layer being, for example, of the order of 1 to 6 μm (the thickness generally not exceeding 6 μm, in particular not exceeding 3 μm.) The silk screen technique is advantageous in that it allows in particular to reserve certain areas of the plate, including areas that will be next to devices emitting light. The coating may further be at least one metal layer or an oxide, nitride, oxynitride, oxycarbide of a metal. By "layer" is also understood the stacks of layers. This layer may be for example a single metal or essentially metallic layer (for example a thin layer of Ag, W, Ta, Mo, Ti, Al, Cr, Ni, Zn, Fe, or a metal alloy, or based on stainless steels, etc.), or may be a stack of (sub) layers comprising one or more metal layers, for example a protected metallic (or essentially metallic) layer (coated on at least one face and preferably on its two opposite sides) by at least one dielectric material layer (for example at least one silver or aluminum layer coated with at least one Si 3 N 4 protective layer - in particular a Si 3 N 4 / metal / Si 3 N 4 stack - or SiO 2), it may alternatively be a monolayer coating based on dielectric material with a high refractive index n, that is to say greater than 1.8, preferably greater than 1.95, in particular greater than 2. The layer may also be formed of a stacking of (sub) thin layers based on dielectric material (s) alternately to strong (preferably greater than 1.8, or even 1.95 or even 2) and low (preferably less than 1.65) indices refraction, in particular material (x) of metal oxide type (or nitride or oxynitride metal), or mixed oxide (tin-zinc, zinc-titanium, silicon-titanium, etc.) or alloy, etc., the (in ) layer optionally deposited first and lying against the inner face of the plate being preferably a layer of high refractive index. High-refractive index (sub) layer material may be, for example, TiO 2 or optionally SnO 2, Si 3 N 4, Sn x ZnO 2, TiOX or Six TiO 2, ZnO, ZrO 2, Nb 2 O 5 and the like. As a low refractive index (sub) layer material, mention may be made, for example, of SiO 2, or optionally an oxynitride and / or a silicon oxycarbide, or a mixed oxide of silicon and aluminum, or a fluorinated compound, for example type MgF2 or AIF3, etc. The thickness (geometric) of each layer based on thin layer (s) deposited is generally between 15 and 1000 nm, in particular 20 and 1000 nm, the thickness of each of the (sub) layers (in the case of a stack) which can vary between 5 and 160 nm, generally between 20 and 150 nm. The layer based on thin layer (s) may be applied to the plate in line or in recovery (for example after cutting and / or shaping of said plate), in particular by pyrolysis, by evaporation, or by spraying. Preferably, it is deposited by sputtering and / or by a vacuum deposition method and / or assisted by plasma, in particular by cathodic sputtering (magnetron), in particular assisted by a magnetic field, the oxides or nitrides being deposited from target ( s) metal or alloy or silicon or ceramic (s), etc. appropriate, if necessary under oxidizing or nitriding conditions (optionally argon / oxygen or argon / nitrogen mixtures). As indicated above, the present invention also relates to an induction cooking device comprising at least at least one plate (provided with an opacifying coating as described in the preceding paragraphs, or not) according to the invention and at least one inductor ( in particular disposed under said plate). In addition to said plate and the inductor (s), the cooking device may also comprise at least one light emitting device, as well as at least one control and control device, the assembly being generally comprised in a box. The light-emitting device or devices are advantageously chosen from light-emitting diodes (for example forming part of 7-segment displays), liquid crystal (LCD), light-emitting diode (OLED) and fluorescent displays. (VFD), the colors seen through the plate can be varied (red, green, blue, and all possible combinations including yellow, purple, white, etc.). These devices may be decorative and / or may optionally display various useful information for the user, including heating power, temperature, cooking programs, cooking time, areas of the plate exceeding a predetermined temperature, etc. The control and control devices may in particular be mechanical or advantageously comprise sensitive keys, for example of the capacitive or infrared type.
    [0024] The set of internal elements is usually attached to a box, often metal, which is for example the lower part of the cooking device, normally hidden in the worktop or in the body of the stove. As an alternative to the more or less opacifying coating explained previously deposited on the plate, a material or element, in particular opacifying element, can also be placed between the plate and the internal elements of the device, in order to mask at least a part of the internal elements. which follow illustrate the invention without limiting it, by presenting the results obtained with glass plates according to the present invention (Example 1) in comparison with a reference example on glass plates of the same initial composition but reinforced by exchange sodium. Example according to the invention: In this example, a sheet of glass of lithium aluminosilicate of 3 mm thickness having the following weight composition SiO 2 67.4% Al 2 O 3 20.0% Li 2 O 3 was manufactured in a known manner by melting and rolling forming. % Na2O 0.15% K2O 0.2% ZnO 1.6% MgO 1.25% TiO2 2.6% ZrO2 1.7% As203 0.8% BaO 0.8% Fe2O3 0.019% The linear expansion coefficient of the glass was 41. 10-7 / K. Plates 70 × 70 mm were cut from this glass sheet and then soaked in a potassium nitrate bath for 32 h at 460 ° C., in order to obtain a depth of exchange (thickness of the superficial zone, reinforced at potassium, according to the invention, and evaluated by the method of weight gain) of 50 pm. The glass plates were then cooled to room temperature of 20 ° C, then rinsed with water, and then dried at room temperature of 20 ° C.
    [0025] The potassium level was then measured on the surface of the glass using an electron microprobe for the plates obtained, the measured rate being 9% in this example, the difference As [K20] between the level of potassium on the surface glass ([K 2 O] s = 9% by weight) and the potassium content in the core of the plate ([K 2 O] c = 0.2% by weight) thus being about 8.8%. The bending fracture stress at the tripod ring test was also evaluated on said plates before tempering, the values obtained on 10 tested plates being between 740 MPa and 820 MPa. The stress at heart was also evaluated, this constraint being 5 MPa. Tempera tests were then performed on these glasses. Two cases of tempera were considered: a 1000-hr stay in an oven at 350 ° C simulating a normal use of a 3 mm thick induction plate for 5 years, and a 10-minute stay in a 450 oven. ° C simulating an accidental event of overheating the plate. The breaking stresses at the bending test at the ring were then evaluated. The values obtained on five plates tested were between 600 and 700 MPa after heating at 350 ° C. for 1000h and were between 680 and 820 MPa after heating at 450 ° C. for 10 minutes. Despite a loss of mechanical resistance measured on 1000h soda glasses at 350 ° C, it remains above all above the required performance at this thickness (and even at least 1.6 mm thick) for the plate application. of cooking, the mechanical resistance being moreover almost not affected by the tempera of 10 minutes at 450 ° C. The resulting glass plates were also subjected to scratch tests. Their surface remained free of scales after application of a Vickers tip under a force of 1 N (against 0.5 N for the same unreinforced lenses) and remained devoid of lateral fissures after application of an Erichsen ball under a force of 30 N (against 10 to 15 N for the same unreinforced glasses). Reference Example: The procedure was as in the preceding example, this time quenching at 395 ° C. for 4 hours (the quench being much faster than in the case of potassium), the thickness of the surface area of the sodium-strengthened plate obtained according to this comparative example being 130 μm. The sodium level measured (electron microprobe) on the glass surface for the plates obtained was 6%. The bending fracture stress at the tripod ring test was also evaluated before tempering, the values obtained on 2 plates tested being between 450 MPa and 600 MPa. The stress at heart was also evaluated, this stress being 14 MPa. Tempera tests were then carried out and the breaking stresses at the ring bending test were evaluated. The values obtained on 5 plates tested were between 90 and 300 MPa after heating at 350 ° C. for 1000h. It has thus been found a much more severe effect of tempera compared to potassium-reinforced glass according to the invention, making these plates much less suitable for use as hotplates. The glass plates according to the invention can be used with advantage as induction hobs, for example intended to be integrated into a worktop or a range, or a fixed or portable box, etc.
    权利要求:
    Claims (20)
    [0001]
    REVENDICATIONS1. Plate for covering or receiving induction heating elements, in particular an induction hob, said plate being a glass plate whose composition is of lithium aluminosilicate type, said plate having a surface area of at least 5 μm thickness comprising potassium ions to replace the lithium ions of the glass.
    [0002]
    2. Induction plate according to claim 1, such that the thickness of the surface area is between 6 and 120 pm, preferably between 20 and 90 pm, in particular between 40 and 80 pm, or even 50 to 70 pm.
    [0003]
    3. Induction plate according to one of claims 1 to 2, such that the potassium content at the surface of the glass and at any point in the thickness of the superficial zone is greater than the potassium level in the central zone, in particular is greater by at least 0.5% by weight relative to the potassium level in the central zone.
    [0004]
    4. Induction plate according to one of claims 1 to 3, such that the potassium content on the glass surface is at least 3% by weight greater than the potassium level in the central zone.
    [0005]
    Induction plate according to one of claims 1 to 4, such that the potassium level at a thickness of 5 μm from the glass surface decreases by less than 30% after heating at 350 ° C for 1000 hours. .
    [0006]
    A plate for covering or receiving induction heating elements, in particular according to one of claims 1 to 5, said plate being a glass plate whose composition is of lithium aluminosilicate type, such as its stress at bending rupture is at least 400 MPa, preferably at least 500 MPa, in particular at least 550 MPa, and optionally at least 600 MPa, before and after aging, in particular after heating at 350 ° C for 1000h or after heating at 450 ° C for 10 minutes. 30
    [0007]
    7. Induction plate according to one of claims 1 to 6, such that its flexural breaking stress before tempera is at least 550 MPa, preferably at least 600 MPa, in particular at least 700 MPa or at least 750 MPa.
    [0008]
    8. Induction plate according to one of claims 1 to 7, such that its flexural breaking stress is at least 400 MPa, in particular at least 500 MPa, in particular at least 550 MPa, or even at least 600 MPa after heating at 350 ° C for 1000h, and / or is at least 550 MPa, in particular at least 600, or even at least 650 MPa, in particular at least 700 MPa for said plate after heating at 450 ° C for 10 minutes.
    [0009]
    9. An induction plate according to one of claims 1 to 8, such that its core stress is between 2 and 80 MPa for a thickness of 1.5 to 6 mm.
    [0010]
    10. Induction plate according to one of claims 1 to 9, such that it resists the formation of scales by applying a tip under a force of 1 N, and / or such that it resists training cracking after application of a steel ball 500 μm in diameter under a force of 20 N or even 30 N.
    [0011]
    11. Induction plate according to one of claims 1 to 10, such that the thickness of the glass plate is less than or equal to 4 mm, in particular less than or equal to 3.5 mm, in particular less than or equal to 3 mm.
    [0012]
    12. Induction plate according to one of claims 1 to 11, such that the chemical composition of the glass, initial or in the core of the plate, comprises silica SiO2 at a weight content ranging from 49 to 75%, from A1203 alumina at a weight content ranging from 15 to 30% and lithium oxide Li2O at a weight content ranging from 1 to 8%.
    [0013]
    13. Induction plate according to one of claims 1 to 12, such that the chemical composition of the glass, initial or in the core of the plate, comprises the following constituents, varying within the weight limits defined below: SiO 2: 49 - 75%; A1203: 15-30%; Li2O: 1 - 8%; K20: 0 - 5%; Na 2 O: 0-5%; ZnO: 0 - 5%; MgO: 0-5%; Ca0: 0-5%; BaO: 0-5%; Sr0: 0-5%; TiO2: 0 - 6%; ZrO2: 0-5%; P2O5: 0 - 10%; B203: 0-5% (and preferably 0).
    [0014]
    14. Induction plate according to one of claims 1 to 13, such that the chemical composition of the glass, initial or in the core of the plate, comprises the following constituents, varying within the weight limits defined below: SiO 2: 52 - 75%; A1203: 18-27%; Li2O: 1.5 - 5.5%; K20: 0 - 3%; Na2O: 0 - 3%; ZnO: 0 - 3.5%; MgO: 0 - 3%; CaO: 0 - 4.5%; BaO: 0 - 3.5%; SrO: 0 - 2%; TiO2: 0-5.5%; ZrO2: 0 - 3%; P205: 0-8%; B203: 0 - 3% (and preferably 0).
    [0015]
    15. Induction plate according to one of claims 1 to 14, such that the coefficient of linear thermal expansion of the glass is at most 70.10-7 / K, in particular is between 30.10-7 / K and 50.10-7 / K.
    [0016]
    Induction cooking device comprising at least one inductor and at least one plate according to one of claims 1 to 15.
    [0017]
    17. Device according to one of claims 1 to 16, such that at least a portion of the surface of the plate is provided with at least one coating, and / or in that a material or element, in particular opacifying , is disposed between the plate and the internal elements of the device.
    [0018]
    18. A method of manufacturing a glass induction plate, in particular a plate according to one of claims 1 to 15, wherein the lithium aluminosilicate glass plate is brought into contact with at least one salt. of potassium, in particular for at least 8 hours at least 360 ° C.
    [0019]
    19. The method of claim 18, such that the glass plate is soaked in at least one bath of potassium salts, in particular a potassium nitrate bath, heated to a temperature preferably between 360 ° C and 500 ° C, in particular between 450 ° C and 500 ° C, the holding time of the glass in the bath is also preferably between 8 h and 72 h, in particular between 16 and 32 h.
    [0020]
    20. Method according to one of claims 18 or 19, such that the glass is preheated before being immersed in the bath, the glass being further cooled after removal from the bath, and if necessary rinsed, before drying.25.
    类似技术:
    公开号 | 公开日 | 专利标题
    EP3083516B1|2021-02-17|Induction cooking plate and production method
    EP2651838B1|2021-05-26|Induction cooking device
    EP2702015B1|2020-06-10|Induction cooking device
    EP2914555B1|2018-08-15|Glass plate for induction cooking device
    EP2247545B1|2021-01-13|Reinforced glass-ceramic article and enamel adapted for coating same
    WO2012001300A1|2012-01-05|Cooking device
    FR3010074B1|2019-08-02|METHOD FOR MANUFACTURING A MATERIAL COMPRISING A SUBSTRATE HAVING A FUNCTIONAL LAYER BASED ON TIN OXIDE AND INDIUM
    WO2016038319A1|2016-03-17|Vitroceramic plate
    EP3137427B1|2021-03-10|Partially crystallised glass plate
    EP2953909B1|2018-07-04|Glass-ceramic item and enamel suitable for coating same
    FR2796063A1|2001-01-12|NOVEL RECYCLABLE BLACK EMAIL COMPOSITION COMPRISING ZINC, MANUFACTURING METHOD, AND ENAMEL PRODUCTS OBTAINED
    同族专利:
    公开号 | 公开日
    JP2019123666A|2019-07-25|
    US20160338152A1|2016-11-17|
    FR3015470B1|2018-03-16|
    WO2015092245A1|2015-06-25|
    ES2861932T3|2021-10-06|
    DE202014010479U1|2015-09-17|
    US10405379B2|2019-09-03|
    EP3083516B1|2021-02-17|
    KR20160100966A|2016-08-24|
    CN105813994A|2016-07-27|
    JP2017501102A|2017-01-12|
    EP3083516A1|2016-10-26|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    GB2079119A|1980-06-17|1982-01-13|Bfg Glassgroup|Vitreous cooking hob|
    FR2861720A1|2003-10-29|2005-05-06|Saint Gobain|Chemically tempered glass for thermal insulation with an alkaline ion gradient, notably for domestic cooking and other heat resistant applications|
    US20050250639A1|2004-05-07|2005-11-10|Friedrich Siebers|Lithium-aluminosilicate flat float glass|
    US20130256301A1|2010-12-17|2013-10-03|Eurokera S.N.C.|Induction cooking device|
    WO2013136013A2|2012-03-15|2013-09-19|Saint-Gobain Glass France|Glass sheet|
    JPS60180936A|1984-02-27|1985-09-14|Nippon Electric Glass Co Ltd|Production of heat resistant glass product having high strength|
    JP3384286B2|1997-06-20|2003-03-10|日本板硝子株式会社|Glass substrate for magnetic recording media|
    US7817567B2|2003-07-28|2010-10-19|Jds Uniphase Corporation|Troubleshooting a specific voice over internet protocol telephone call transmitted over a communications network|
    JP2009150604A|2007-12-20|2009-07-09|Nippon Electric Glass Co Ltd|Top plate for cooker|
    FR2926544B1|2008-01-18|2011-04-22|Eurokera|VITROCERAMIC ARTICLE AND EMAIL ADAPTED FOR ITS COATING|
    FR2946039A1|2009-05-29|2010-12-03|Eurokera|VITRO CERAMIC PLATE|
    IT1399363B1|2010-04-07|2013-04-16|Previero Sas|METHOD AND EQUIPMENT FOR REMOVAL OF LABELS FROM CONTAINERS|
    FR2962192B1|2010-06-30|2014-02-07|Eurokera|COOKING DEVICE COMPRISING A GLASS OR VITROCERAMIC PLATE OF THE TYPE HAVING AT LEAST ONE MEANS OF MASKING INTERNAL ELEMENTS COVERED BY THE PLATE|
    DE102010032113B9|2010-07-23|2017-06-22|Schott Ag|Transparent or transparent colored lithium aluminum silicate glass-ceramic with adjustable thermal expansion and its use|FR3040766B1|2015-09-08|2018-07-27|Eurokera S.N.C.|WORK PLAN IN VITROCERAMIC|
    IT201600074867A1|2016-07-18|2018-01-18|E Wenco S R L|Heating device, use and kit|
    JP6876902B2|2017-03-30|2021-05-26|パナソニックＩｐマネジメント株式会社|Manufacturing method of induction heating cooker and induction heating cooker|
    KR102000217B1|2017-08-08|2019-07-15|에스씨엠생명과학 주식회사|Pharmaceutical composition for preventing or treating hair loss comprising CXCL1 protein and minoxidil|
    BE1025632B1|2018-03-15|2019-05-03|Charles Haerens Nv|RELAXED CERAMIC GLASS AS THE WALL OF A GAS FIRE|
    DE102019117480A1|2019-06-28|2020-12-31|Schott Ag|Cover plate, in particular plate for heating food, and device for heating food|
    DE102019121143A1|2019-08-05|2021-02-11|Schott Ag|Disc-shaped, chemically toughened or chemically toughened glass articles and process for their manufacture|
    DE102019121144A1|2019-08-05|2021-02-11|Schott Ag|Disc-shaped glass article, its manufacture and use|
    JP2021092364A|2019-12-12|2021-06-17|日本電気硝子株式会社|Top plate for cookers|
    法律状态:
    2015-12-15| PLFP| Fee payment|Year of fee payment: 3 |
    2016-12-16| PLFP| Fee payment|Year of fee payment: 4 |
    2017-12-21| PLFP| Fee payment|Year of fee payment: 5 |
    2019-12-13| PLFP| Fee payment|Year of fee payment: 7 |
    2020-12-16| PLFP| Fee payment|Year of fee payment: 8 |
    2021-12-17| PLFP| Fee payment|Year of fee payment: 9 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1363157A|FR3015470B1|2013-12-20|2013-12-20|INDUCTION COOKTOP AND METHOD OF OBTAINING|
    FR1363157|2013-12-20|FR1363157A| FR3015470B1|2013-12-20|2013-12-20|INDUCTION COOKTOP AND METHOD OF OBTAINING|
    PCT/FR2014/053337| WO2015092245A1|2013-12-20|2014-12-15|Induction cooking plate and production method|
    US15/106,678| US10405379B2|2013-12-20|2014-12-15|Induction cooking plate and production method|
    ES14827840T| ES2861932T3|2013-12-20|2014-12-15|Induction cooktop and production method|
    EP14827840.1A| EP3083516B1|2013-12-20|2014-12-15|Induction cooking plate and production method|
    DE202014010479.4U| DE202014010479U1|2013-12-20|2014-12-15|Induction Stove|
    KR1020167015919A| KR20160100966A|2013-12-20|2014-12-15|Induction cooking plate and production method|
    JP2016541006A| JP2017501102A|2013-12-20|2014-12-15|Induction cooking plate and manufacturing method|
    CN201480069890.XA| CN105813994A|2013-12-20|2014-12-15|Induction cooking plate and production method|
    JP2019069007A| JP2019123666A|2013-12-20|2019-03-29|Induction cooking plate and production method|
    [返回顶部]